Ken-tool Bendix ADB22X-V Air Disc Brakes Manuel d'utilisateur télécharger pdf (Page 33)

5.6.25 Place the new bush-

ing (1) in position so

that when drawn

into position, the

tab will align with

the slot in the cast-

ing. With the tab

aligned, place tool

(T14) over the bush-

ing and tap lightly. To

position the bushing,

see Figure 78.

FIGURE 78 - POSITION THE

NEW BUSHING

T14 / KT14

T20 / KT20

Washer

T08 / KT08

Grease the bolt prior to each use

T05 / KT05 T06 / KT06

FIGURE 79 - SHORT GUIDE PIN BUSHING INSTALLATION TOOL

5.6.26 Use the tool combination shown in Figure 78 to

draw the bushing (1) into the caliper. See also

Figure 80, to see the orientation (with tool T14 at

the top). Hand tighten the nut (T14) into position.

Then tighten the bolt (T20) using a box end wrench

or socket to draw the bushing (1) into the caliper

until the bushing (1) contacts the machined step in

the bore. Remove the tool.

Washer

T20

Bushing Stop

T14

T06

T05

T08

FIGURE 80 - GUIDE PIN BUSHING INSTALLATION

5.6.27 Using a punch, bend the tab into the groove by

aligning the punch with the upper part of the tab

and tapping the punch with a hammer.

5.6.28 Coat the inside of the bushing (6c) with a light coat

of the white grease included in the kit.

5.6.29 Install the two identical inner boots (8) by ﬁ rst

cleaning the area where the inner boots will be

installed and inspect for corrosion. If the sealing

surface of the caliper is damaged, replace the

caliper.

T07 / KT07

Washer

T10 / KT10

Grease the bolt prior to each use

T08 / KT08

FIGURE 81 - SHORT GUIDE PIN BOOT INSTALLATION TOOL

5.6.30 See Figure 82. Place

a boot into the in-

stallation tool (T7),

making sure that

the inner bellows

are arranged close

to the side walls of

the tool and will not

be damaged dur-

ing installation. Also

check that the outer

edge of the boot

rests on the front

edge of the tool.

FIGURE 82 - POSITION

THE NEW BOOT IN THE

INSTALLATION TOOL (T7)

5.6.31 Using 70 in. lbs. (8 N·m) of torque maximum, tighten

bolt (T10) to install the inner boot.

5.6.32 Repeat the installation procedure for the second

inner boot.

5.6.33 Check that the boots are held securely in place and

that no damage occurred during installation.

5.6.34 See Figure 83. To

install the guide

pins, first lubricate

both guide pins with

the white grease

supplied. Insert the

guide pins into their

respective bores

with the grooved end

towards the bellows.

FIGURE 83 - PLACE THE

RETAINING RING ONTO THE

GROOVE IN THE GUIDE PIN

Fit the lip in the end of the inner boots (8) into the

groove of the guide pins. Push on each ring (7)

ensuring that the boot (8) is engaged onto the end

of the guide pins (2 or 9).

5.6.35 With the caliper resting on a bench, slide the carrier

into place with a slight rocking motion, taking care

that as you do so, the inner boots and guide pins

are seated in their proper place on the carrier.

5.6.36 Identify the two caliper bolts (3) and (11). With the

shorter bolt placed in the ﬂ oating pin bushing (2),

and the longer bolt placed in the ﬁ xed pin bushing

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Ken-tool Bendix ADB22X-V Air Disc Brakes Manuel d'utilisateur Page 33

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